Building a edge-grain cutting board has to be one of my beloved woodworking projects. This is truly a back to basics project and one of the most useful items to have in your kitchen. Building a custom cutting board not only makes you fill good but makes a great gift that will last a life time. I hope you enjoy Building this board as much as I did.
In this project you will build a face-grain Black Walnut cutting board 9 inches wide x 14 inches long x 1 ¼ inches thick. This project is designed for the someone with basic tool and woodworking skills.
Belt Sanders
Recommended Tools
How to Make a Black Walnut Edge Grain Cutting Board
Best Price Makita 9031 5 Amp 1-3/16-Inch by 21-Inch Variable Speed Belt Sander
Makita 9031 5 Amp 1-3/16-Inch by 21-Inch Variable Speed Belt Sander Feature
- Compact and lightweight (4.6 lbs.) for close quarter work with excellent maneuverability
- Ball and needle bearing construction for smooth operation and long tool life
- Narrow belt and exposed front pulley for use in close quarters or on irregular shapes
- Multi-position side handle for easy and more comfortable operation
- Lock-on button for continuous operation
Makita 9031 5 Amp 1-3/16-Inch by 21-Inch Variable Speed Belt Sander Overview
9031 Model Code: AA - Price is for 1 Each (part# 9031) This item features: -Lock-on button. -Multi-position side handle. -Ball and needle bearing construction. -Connects to dust collector for a cleaner work environment. -Narrow belt and exposed front pulley for use in close quarters or on irregular shapes. -Adjustable sanding arm pivots 100 for hard to reach areas. -Easily adjustable belt tracking with a turn of a knob. -3 different size arm assemblies and belts available (1/4'', 3/8'', 1/2'') for increased versatility. -Large front grip. -Double insulated. -Dust bag swivels 360 . -Unique design allows flush sanding to walls. -Labyrinth construction seals motor and bearings. -Cord is located on the upper portion of the handle. -Easy belt adjustment. -Dust bag for clean operation. -Easy release belt lever for quick belt changes. -Replaceable ceramic wear plate for easy maintenance. -Front grip design. -Quietest sander in its class. -Dust bag for a cleaner work environment. -Sands wood or metal and removes paint and rust. -Auto-tracking belt system tracks belt without adjustment. -Unique design allows flush sanding to the corner of the wall with nose and side of sander. -Extra long cord. -Ball bearing construction. -Highly efficient dust collector. -Easy lever control to change belts. -Extended base to allow flush sanding. -Low profile for balance and less gouging. -Voltage: 115.00 VAC. Model Code Model Description AABelt Length:21 in, Belt Width:1 1/8 in, Amps:5.00 A, Machining Speed:656 ft/min [Min], 3280 ft/min [Max], Length:15 in, Control Type:Electronic Variable Speed, Handle Type:Back Body Grip, Side Rod, Wt.:4.60 lb ABBelt Length:21 in, Belt Width:3 in, Amps:6.70 A, Machining Speed:1246 ft/min, Length:12 7/8 in, Control Type:On/Off, Handle Type:Back D-Handle, Front Palm, Wt.:7.70 lb ACBelt Length:21 in, Belt Width:3 in, Amps:8.80 A, Machining Speed:690 ft/min [Min], 1440 ft/min [Max], Noise Level:85.0 dB [Max], Length:11 5/8 in, Control Type:Electr
Makita 9031 5 Amp 1-3/16-Inch by 21-Inch Variable Speed Belt Sander Specifications
Makita's 1-1/8 x 21-Inch Belt Sander, model 9031, combines speed and a compact design with ease-of-use features for sanding in confined spaces. The 9031 is ideal for detail work, including fine carpentry and furniture making.
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| 9031 Features | ACCURACY - Variable speed dial matches the speed to the application; (656-3,280 ft./min.)
PERFORMANCE - Narrow belt and exposed front pulley for use on irregular shapes
CONTROL - Compact design and less weight (4.6 lbs.) for use in confined spaces
DURABILITY - Ball-bearing construction for smooth operation and longer tool life
INCLUDES - Abrasive belts |
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| Tool Specifications |  | | Belt size | 1-1/8" x 21" | | Belt speed | 656 - 3,280 ft./min. | | AMPS (115V) | 5.0 | | Overall length | 15" | | Net weight | 4.6 lbs. |
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The 9031 features a 5 AMP motor with electronic speed control to maintain constant speed under load. The variable speed control dial allows the user to match the speed (656-3,280 ft./min.) to the application. The 9031 is engineered with ball bearing construction for longer tool life.
Ease-of-use features include a narrow belt and exposed front pulley for use on irregular shapes. The multi-position side handle is designed for easy and comfortable operation, with a lock-on button for continuous operation.
The 9031 is compact with less weight (4.6 pounds) for sanding in confined areas. The 9031 connects to a dust collector for a cleaner work environment. The Makita 9031 is engineered for detail work, including fine carpentry and furniture making. The 9031 is just another example of Makita's commitment to innovative technology and best-in-class engineering.
About Makita's Power Tools
Makita delivers precision, accuracy, capacity, and innovation to woodworkers. Makita has full range of miter saws, jig saws, circular saws, routers, planers, sanders, nailers and staplers, blades, compact cordless drills and impacts, and more. Makita's woodworking solutions are engineered for pro contractors, for use in high production settings and in home shops.
About Makita
Makita is a worldwide manufacturer of industrial quality power tools and offers a wide range of industrial accessories. Makita applies leading-edge innovation to engineer power tools that are more compact and energy efficient, yet deliver industrial strength power and results. Makita U.S.A., Inc. is located in La Mirada, California, and operates an extensive distribution network located throughout the U.S. For more information, please call 800/4-MAKITA (800/462-5482) or visit makitatools.com. Makita is Best in Class Engineering.
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. If you are not satisfied with any Makita tool within 30 days of purchase, return it and Makita will provide a replacement or refund. Each Makita tool is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. Please see makitatools.com for complete details.
What's in the Box
Makita 9031 1-1/8 x 21-Inch Belt Sander, abrasive belts.
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*** Product Information and Prices Stored: Aug 26, 2012 01:45:05
Table Saw
Router with ½" Round Over Bit
Tape Measure
Belt Sander
Random Orbit Sander
Pencil
Bar clamps (4)
Materials Needed
Black Walnut, 3 pieces planed and right edged 6" wide x 15" long x ¾" thick, practically (1.7) board feet. If you have other lumber you can substitute it for the Walnut.
Waterproof Glue Such as Titebond Iii
Sand Paper 80,120 and 150 grit
Cutting Board Oil for Finishing
Safety First
When using power tools follow all directions linked with that tool and always wear security glasses and hearing protection.
Making a Walnut Edge Grain Cutting Board
Step 1:
Cut your walnut lumber into 12 strips 1 ½" wide x 15" long on your table saw. Make sure you have a sharp blade that makes a smooth 90 degree cut, because you have to glue these strips together to make your cutting board.
Step 2:
Now take the twelve 1 ½" wide strips and place them beside each other making a board 9" wide by 15" long by 1 3/8" thick. It is also a good idea to turn the grain of each piece (end grain) 90-degrees to the one next to it, for both vigor and to enhance the look.
Step 3:
Now that you have the boards laid out like you want it take your pencil and make two wavy lines through the width of the board. This way you have a reference on each joint during the gluing process so you don't have to worry, do I have the strip turned the exact way. You can also amount each board if you like.
Step 4:
Next set up your bar clamps and get the glue ready (I propose you use Titebond glue this glue has been beloved for use in making cutting boards). Apply glue to one side of each strip and smooth it out with your finger or a putty knife making sure the whole outside has been covered.
Step 5
Carefully assembled the twelve strips to minimize cutting problems later (squaring across the top of the board will make the assembly easer with less sanding) and applied clamping pressure, add just enough pressure to pull the joints together. Also make sure the pencil lines are in alignment that you settled on them in step #3. It's also a good idea to wipe away the excess glue that squeezed out during clamping; this makes the following step much easier.
Step 6:
Let the glue dry for at least one hour (follow the instructions for the glue you pick to use). After removing bar clamps, sand the top and bottom of your board smooth with a belt sander. Start with 80-grit sandpaper, then 120-grit and a final sanding with 150-grit using a random orbit sander. If you have entrance to a outside planer it would be best and faster to use it instead of the belt sander.
Step 7:
Now that you have your board glued together and cleaned up, take it to the table saw and using your miter gauge (make sure your gauge is quadrilateral with the blade) quadrilateral up one end of the board and then cut it off at 14" long.
Step 8:
Now that you have your board sanded smooth on the top and bottom outside and cut to length take a router with a ball bearing round over bit (or cutter of your choice) and route the edges.
Step 9:
Sand all edges you just routed and give the whole board a good look over and sand any areas that need it.
Step 10:
Finishing, there are many food-safe finishes available but on my cutting boards, I use a board oil made from mineral oil bee's wax and lemon oil. This type of oil is thicker than approved mineral oil helping to keep and protect the wood from moisture. Also, it does not form a hard film on the outside that would be damaged by general use of a cutting board. You may ask how much oil do I use the riposte is never enough. When you oil your board let the oil soak in for 10 to 15 minutes. If the board soaks up the oil right away add more to outside and let stand, after 15 minutes remove any excess oil from the outside with a clean paper towel. This process will protect your board against moisture and extend the life of all your cutting boards.
I hope you have enjoyed this project and now have a very functional cutting board to use or give as a gift whichever the case it is something you made that will last a lifetime.
How to Make a Black Walnut Edge Grain Cutting Board
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